Best Process Design Engineering Course

Introduction To Process Design Engineering Course.

Our process Design Engineering course has been specifically tailored to meet the industry expectations from young process engineers while maintaining a clear-to-understand course structure and content .It covers a range of subjects starting from fundamental concepts of chemical and process engineering to detailed design of equipment.

In addition, we also provide training in soft skills and MS Excel as an integral part of the course to promote overall development of the engineer. Our constant endeavor is to impart the highest quality of teaching by using a range of educational tools including case studies, audio-visual devices, continuous assessment and rigorous tests.

We are proud to share the success stories of our students who are currently working as process engineers in EPC firms and we’ll be glad to share yours too!

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MODULE 1 – BASICS OF CHEMICAL AND PROCESS ENGINEERING

  • Basic Concepts of chemical Engineering
  • Work expectations from fresher engineer
  • World of Process Engineers and their roles in different fields including – EPC / Production / R&D / Lectureship / QA / QC / Project Management
  • Detailed understanding of “EPC / PMC / Licensor / Vendor” and various types of projects.
  • Overview of Basic & Detailed Engineering Packages
  • Units of measurement and application
  • Thorough understanding of physical properties of fluids
  • Overview of unit operations encountered in chemical / petrochemical plants
  • Industry Codes and Standards
  • Process Concepts and Calculations
  • Heat and Material Balance
  • Utility Consumption Calculation
  • Development of Excel Program based on relevant engineering activity

MODULE 2 – ENGINEERING DRAWINGS & DEVELOPMENT

  • Process flow Diagram(PFD) / Process Block Diagram / Material Selection Diagram
  • Legend and Symbology for PFD and P&ID
  • Development of Piping and Instrumentation Diagram (P&ID)
  • Complete understanding of P&ID revision cycles at par industry standards
  • Preparation of Utility Distribution Diagram (P&ID)
  • Plot plan, Model of plant & Isometric Drawings
  • Critical review of actual P&IDs
  • Review of Vendor Drawings

MODULE 3 – HYDRAULIC CALCULATIONS

* LINE HYDRAULICS

  • Line Sizing for single phase and multi-phase fluids
  • Hydraulic calculations for process and utility lines
  • Optimization and selection of lines with criteria as per codes & standards
  • Performing line hydraulic calculations with the aid of VBA-enabled excel calculation sheets. Use of case studies for thorough understanding

* PUMP SIZING

  • Terminology, Type of pumps, Pump Selection & rigorous hydraulic calculations

  • NPSHA, NPSHR, Cavitation and Affinity Laws for pumps

  • Detailed analysis of pump performance based on characteristic curves

  • Optimization & Troubleshooting using numerous case studies

  • Startup/Shutdown philosophies

  • Hands-on experience in sizing of Pumps with Excel based software

* CONTROL VALVE SIZING

  • Type of Control Valves and their characteristics

  • Control valve sizing for liquid and gas service

  • Concepts of Cavitation and Flashing in CV

  • Selection and Optimizatio

  • Cv determination and pressure drop calculation across Control Valve

  • Assistance to students in developing their own excel sheets

MODULE 4 – HEAT EXCHANGERS, VESSEL & TANK SIZING

  • Modes of Heat transfer, terminology and construction of heat exchangers
  • Types of Heat Exchangers and selection based on application / service
  • Fluid allocation and ways to optimize HE to enhance performance
  • Sizing steps for efficient Heat Exchanger Design
  • Troubleshooting and performance analysis of HE using best industry practices

* VESSEL AND TANK SIZING

  • Selection and Sizing of tanks / vessels with the help of validated excel sheets
  • In breathing and out breathing requirement for tanks

MODULE 5 – DISTILLATION COLUMN DESIGN

  • Types of Distillation columns based on function and service
  • Detailed study of column internals
  • Selection & Optimization of internals based on application
  • Tray hydraulics, no. of trays calculation and feasibility studies
  • Process Control, Startup and shutdown of distillation columns
  • Troubleshooting using case studies

MODULE 6 – PRESSURE SAFETY DEVICES AND SAFETY STUDIES

  • Concept of LOPA
  • Terminology usage and types of PSV used in the industry
  • PSV Selection based on backpressure criteria
  • PSV Sizing based on rigorous scenario analysis and studies
  • Rupture disc concept and types of rupture discs
  • HAZOP / SIL Study and Process Hazard Analysis (PHA) Overview
  • Study of relevant safety case studies

MODULE 7 – PREPARATION OF PROJECT DELIVERABLES

  • Understanding of critical project deliverables by the Process Engineer
  • Process Design Basis and significance of the document
  • Preparation of Line list, Equipment list and Instrument lists
  • Development of Process Datasheets for pumps, heat exchangers, columns, vessels, tanks, instruments, control valve and relief devices

MODULE 8 – SOFT SKILLS AND PERSONALITY DEVELOPMENT

  • Soft skill training conducted by certified trainers with over 15+ years of experience
  • Email writing and Business etiquettes
  • Managerial skills and importance of ethics in the profession
  • Assistance in CV preparation
  • Mock Interviews and tips sharing to successfully ace an interview

PECULIAR CHARACTERISTICS OF THE COURSE

  • Students undergo continuous assessment by means of surprise tests, End of Module exams and impromptu presentations
  • Solving case studies to analyze, identify and troubleshoot problems
  • Improving engineer’s visual imagination and spatial understanding of real plants
  • The entire course follows an industry and student centric model to ensure that students are ‘industry ready’ and are prepared to enter the corporate world
  • Faculties have over 18+ years of international industry experience. Students are hence assured to receive exceptional quality of knowledge and can learn from the experience of the faculties

Your Learning is Our Guarantee!

We Provide Online & Offline Classroom Lectures.

Look Into Batch Timing and Duration.

Regular BatchWeekend batchRegular BatchWeekend BatchOnly Sunday Batch
02 Months 04 Month Monday-Friday : 8:30 am to 11:30 am Saturday –Sunday : 9:00 am to 1:30 am Sunday : 2:00 pm to 7 pm

NB: The aforementioned duration of batches are tentative and are subjected to change

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We conduct our online sessions using safe and secure platforms like Skype / Google Meet. These platforms create virtual classrooms so that students can interact with the faculty exactly as in offline classroom teaching.

Regular batch : 02 Months

 

Weekend batch : 04 Month

 

Regular Batch : Monday-Friday : 8:30 am to 11:30 am

 

Weekend Batch : Saturday –Sunday : 9:00 am to 1:30 am

 

Only Sunday Batch : Sunday : 2:00 pm to 7 pm

 

NB: The aforementioned duration of batches are tentative and are subjected to change

All students receive hard copies of the notes as take-away

We have been successfully conducting online batches since March 2020. You will have the same experience as an offline classroom teaching

Our course is structured around modules. Hence, in case you missed the module, you may attend module of other batches, subject to seat availability

We limit our batches to a maximum of 15-20 students. Keeping a small batch size allows us to pay attention on individual student and promote holistic development of the engineer

It is always advisable to utilize the time of this lockdown. Online courses will give you the same feel and experience as offline teaching.

We will switch back to the offline mode (classroom teaching) with appropriate precautionary measures in place.

You can either promptly ask your doubt by notifying the faculty or wait till the end of the session for the discussion

We believe in getting the fundamentals of engineering right. If you understand the concepts, learning software will be easy. Rest assured; we make use of inhouse developed excel based software for all module-based activities

Our faculties are process engineers themselves who have more than 18+ years of domestic and international experience. They have worked in large scale Oil and Gas, Refining and petrochemical projects. Needless to say, it is an enriching experience to learn from these industry leaders

Our Institute has received an ISO 9001:2015 certification. Students will receive certificates of completion after successfully completing the course

 

Today, industry require already trained candidates so that the engineer starts working as soon as he/she enters the company. Our courses are tailored to fulfill these industry expectations while keeping in mind the ability of the students. These courses can greatly enhance future job prospects as they add to the skill set of the engineer

We provide 100% Placement Assistance to current students. With the course content, rich experience of the teaching faculty and your dedication, you can crack any interview! We are ready to help you at any stage of the interview process.

You will be eligible to the course if –

  1. You are an undergraduate currently enrolled in fourth year
  2. You have passed out from the university in 2020 or earlier

You are a working professional with industry experience

Students can work in a wide range of industries including oil and gas, petrochemical, refining, chemicals and polymers. Many of our students are process engineers working with MNCs including Petrofac, Jacobs, Toyo and Worley

Want to add the core strength of chemical Engineering?

Get In-Depth Knowledge Of Process Design Engineering Course, Mechanical Static Engineering and etc.