PROCESS DESIGN ENGINEERING

Started on October 10, 2019

  Process Design Engineering is a course specifically designed for student who want to excel in the EPC (Engineering Procurement Construction) sector. This course will train students right from the basic concepts of chemical engineering to design and size various process equipment as per existing international industry standards. Combined with unique teaching tools, including Videos, Live Projects, Case Studies, rigorous Test Series, Mock Interviews, and Business Communication and Ethics sessions, the course aims to develop the overall profile of the student and make them industry ready.

 

YOUR EXPERIENCE IS OUR GUARANTEE

Introduction

  1. Basic concepts of Chemical engineering
  2. Industries expectations from young engineers
  3. World of chemical Engineers and role in different field
  4. Detail understanding of EPC, Licensor, PMC, Vendor, Scope of work and various types of projects.
  5. Basic Engineering  and Detail Engineering
  6. Unit of measurement and application
  7. Codes and Standards and various Softwares used in the  industry

Engineering Drawings and Relevant Documents

  1. Process Design Basis
  2. Process Flow Diagram (PFD)/Process Block Diagram/Material Selection Diagram
  3. Piping and Instrumentation Diagram (P&ID)
  4. Plot plan, Model of plant, Isometrics and GA drawings
  5. Review of vendor drawings

Design and Sizing calculation
Line sizing

  • Liquid/Vapor/Steam Line sizing
  • Introduction to Two phase line sizing
  • Pressure drop and velocity criteria’s
  • Optimization with various methods

Pump

  1. Working and Selection of pumps
  2. Terminology
  3. Hydraulic Calculations
  4. Static and Dynamic Friction losses
  5. Optimization and Troubleshooting of pumps
  6. Performance curves and system curves
  7. Startup and Shutdown of pumps
  8. Selection of Best vendor for pump

Control valve

  1. Selection and Sizing
  2. Optimization with best Cv value

Heat Exchanger

  1. Modes of Heat transfer and various terminology of heat transfer
  2. Selection of best Heat Exchanger
  3. Selection of Best  exchanger Geometry
  4. Thermal Overdesign margin advantages and Disadvantages
  5. Optimization and Troubleshooting of Heat Exchanger
  6. Hydro testing, Tube or plate replacement of heat exchanger

Vessel and Tank Sizing

  1. Selection and Sizing
  2. In breathing and out breathing requirement

Distillation Column

  1. Requirement of Distillation in industry
  2. Various types and selection of best that suits as per requirement
  3. Tray v/s Packings
  4. Tray Hydraulic and  optimization
  5. Start and shutdown of column

Plant Safety

  1. Requirement of safety
  2. Pressure Safety valve and Application
  3. Layer of protection
  4. SIL study
  5. HAZOP Study

Process control and Interlocks

Datasheet Preparation:

  • Preparation of datasheets for Exchanger/Vessel/Tank/Column/Filters and Instruments
  • Understanding of requirement and impact of each component in datasheet

HR Lectures

  • Understand Business etiquettes
  • Group Discussions
  • Team Building
  • Presentation skills

Mock Interview

  • On completion of course  Mock Technical as well as HR Interview round for each student will be conducted

Unique Features

  • Understanding each topic with “4W” concepts
  • Conceptual ,practical and application based approach of teaching
  • 14+ years experience faculty with working experience at Domestic and International Level in area includes Oil and Gas, Refinery, Petrochemical, Chemical and Production.
  • Understanding of Working  each equipment with demo videos on screen
  • Sizing with Excel Software which is really UNIQUE and best part of the course
  • Surprise tests after completion of each topic and one-on-one discussion of the results
  • Sharing of lesson learned from various projects
  • Presentation by International Industry Experts
  • Presentation from previous batch students on different topics
  • Industrial visits (On request and availability)
  • Best study material
  • Certificate on completion of course
  • Progress report of every candidate to justify growth based on Tests, HR round and Interview 
  • Assistance in building Resume

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